The generation of polymer brushes by surface-initiated polymerization techniques has become a powerful tool for the creation of hybrid materials. Governed by the type and amount of polymer used in the modification, the chemical and physical properties of a surface can be tailored by polymer grafting. In this study, a commonly used polymer flocculant, polyacrylamide (PAM), was grafted onto the surface of activated carbon (AC). This hybrid material was designed with the intent of combining the functionalities of both the activated carbon and the polymer flocculant, potentially acting in a synergistic manner. The PAM grafted AC (AC-PAM) was examined as a flocculant in the treatment of mature fine tailings (MFT). AC-PAM was synthesized by surface-initiated activators generated by electron transfer atom transfer radical polymerization (SI-AGET ATRP). This was accomplished by pre-functionalizing the surface of activated carbon by oxidation, followed by the attachment of an ATRP initiator. From this surface, SI-AGET ATRP of acrylamide monomers was performed. The resulting AC-PAM was characterized by FTIR, XPS, TGA, SEC, and BET analysis. Characterization results indicated the successful grafting of polyacrylamide from the surface of activated carbon. The AC-PAM was measured to contain approximately 10.6% PAM by weight, and the average-number molecular weight of the grafted polymer was 176,100 g/mol. The flocculation performance of AC-PAM and PAM were compared by performing settling tests with 5 wt% MFT. The optimal polymer dosage for PAM was found to be 10,000 ppm, producing an initial settling rate of 3.51 m/hr and a supernatant turbidity of 430 NTU. Comparatively, the optimal dosage for AC-PAM was found to be 20,000 ppm, producing a supernatant turbidity of 114 NTU and a fast initial settling rate of 27.54 m/hr. The improved flocculation performance is hypothesized to occur due to the effective increase in the molecular weight of PAM when grafted from the surface of activated carbon. In all, our work demonstrates the successful grafting of PAM from AC, as well as potential wastewater treatment applications for these types of hybrid materials.
Author Keywords: Activated carbon, Atom transfer radical polymerization, Flocculation, Grafting, Polyacrylamide, Surface-initiated polymerization